Box Build Assembly Manufacturers

August Electronics > Box Build Assembly Manufacturers

Your manufacturing partner for box build and electromechanical assembly services.

To complement our printed circuit board assembly (PCBA) operations, we provide electromechanical assembly, and box build assembly services for partial or full product integration and final assemblies ready for end-users. Our manufacturing facility incorporates assembly, testing, and packaging with traceability, complemented by our electrical and mechanical assembly expertise.

Our technicians are well equipped to handle complex box build and electromechanical assemblies requiring multiple cable harnesses and arrangements, soldering, pneumatic assembly, specific torque requirements, and a sealed dust-free environment with positive air pressure for delicate optical sensor or infrared device assemblies.

Customizable box build and electromechanical assemblies

You benefit from our world-class final assembly operations in our dedicated 85,000 sq. ft. manufacturing facility. We are proudly ISO 9001:2015 certified and committed to continuously improving our processes and operations to provide superior-quality products to our clients.

After the PCB assembly, we use a variety of automated wire-cutting and striping machines, universal crimpers, and cable testers to assemble cables and cable harnesses based on your product requirements.

Our team of Integration experts can support simple, complex, or customized box builds and electromechanical assemblies of flex or rigid-flex components such as printed circuit boards, cables, wiring harnesses, exterior or interior frameworks, and panels.

After final assembly, dielectric and functional tests are conducted to verify that the final product conforms to electrical safety requirements and ensures it functions as intended.

Final assembly quality control and assurance are part of our quality management system, which includes customized acceptance quality limit (AQL) inspections and sampling audit process plans.

We offer customizable logistics, packaging and shipping solutions, including partial or consolidated shipments, global shipping options, and drop shipping to OEMs or end users.

Turnkey Box Build Assembly

Testing stage of the manufacturing process occurring in our box build printed circuit board assembly services

Quality assurance

We maintain the highest quality standards throughout all electromechanical and box build assemblies. Our team ensures all assemblies are barcoded and tracked through the various manufacturing steps and analyzes the data collected at each stage during production to enhance and improve the process continually.

We invest in our production team’s ongoing training and professional development to keep their knowledge on the cutting edge. We have an in-house IPC-certified trainer, and all of our production experts are certified to build to IPC-A-610 Class 2 or 3. Learn more about our quality management system and certifications.

We utilize a combination of dielectric and functional testing methods with customized sampling audit process plans for enhanced quality control and assurance. Our dielectric tests verify that your final product has enough dielectric strength to safeguard against electric shock incidents. Our functional testing methods are customized based on your test parameters and requirements to verify that all key behaviours and key failure modes of your product function as intended.

Testing Strategies

Our robust testing strategies predict errors in the final assembly process, mitigating unnecessary risks to your end users. August’s final assembly test series ensures your product’s quality, functionality, and long-term reliability.

Every box build and electromechanical assembly undergoes the following:

Dielectric testing
Functional testing
Customized acceptance quality limit (AQL) inspections and sampling audit process plans

Click the links to learn more about our inspection and testing capabilities, our comprehensive quality management process, and our formal certifications.

Testing of box build and electro-mechanical assembly